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Battery management system (BMS) PCBA Test equipment

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  • Battery management system (BMS) PCBA Test equipment
  • Battery management system (BMS) PCBA Test equipment 1

Battery management system (BMS) PCBA Test equipment

TPT-PB20SA3
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Production information
Device Name:Battery management system (BMS/BMU)
Device Model:TPT-PB20SA3
Device Specification:12、14、16、20 Cell
Hardware Function:​
  • CellV simulation、measurement、function test
  • PackV simulation、measurement、function test
  • Charge/Discharge overcurrent protection test 、time measuring
  • Short circuit overcurrent protection test 、 time measuring
  • Voltage、Current、Temperature Correction、Verification
  • Static consumed current measurement
  • On-resistance measurement (DCR)
  • Chg/Dchg MOSFET Test
  • Shunt R Correction、Verification
  • Dongle Hardware Cryptographic certificate
  • x 32Ch  Programmable multifunctional measurement (V/R)
  • x 20Ch Programmable  I/O
  • Bar Code Reader
  • Communication Hardware Option
  • RS485、CANBus、I2C、SMBus
Communication Hardware Option
  • RS485、CANBus、I2C、SMBus

TPT-PB20SA3   Through a programmable test function, High power battery pack - testing system consists of complete hardware system and optional communication module.

ThinkPTMvX   software   The test system differs from the traditional test functions, can meet the testing requirements of most high-power battery modules. Users don’t need to write their own test software. Through the ThinkPTMvX software, users select the existing test function modules, can write their own testing process and self-definition test specification.
ThinkPTMvX software  provides customization” Test Item “service in the special test function, to meet any testing, production needs and help user’s production testing   are simple, fast and accurate.

Communication Option   With different high power battery module communication system, choose different communication module, to meet the user communication requirements of different high power battery modules and testing. The communication modules include: RS485, CAN Bus , I²C / SMBus, NFC ... and so on, communication module also provides customized service.

High Precision    It is different from the traditional DC Load, Power Supply, the output voltage, current and measurement accuracy ± 0.02%, which can meet most of the test requirements. High precision voltage and current simulation make the BMS online calibration and testing, closer to the real situation of the execution and verification.

Start /Stop noise    THINK POWER’s exclusive patented technology, high power battery module charging and discharging test, use of nothing relay charge and discharge switching. Can be effectively inhibit the charge / discharge start noise, to avoid the high power battery module misoperation.   
   
Measure  & Automated   THINK POWER  creates a simple software measurement application model. According to the requirements of the test process, an intuitive selection to help the user set up the programmable、 dynamic measuring procedure are very fast 、easy and precision.
With the programmable I / O, the test process can be easily match with the production line automation requirements procedure without others automated development. In user defined test program, can be freely defined programmable I / O.

 

Software Name:ThinkPTMvX
Software Function:
  • FW Version comparison
  • Input Manufacture Date
  • Input ID NO.
  • Battery Pack overvoltage protection test
     (Pack OVP)
  • Cell overvoltage protection test (Cell OVP)
  • Battery Pack under voltage protection test
     (Pack UVP)
  • Cell under voltage protection test (Cell UVP)
  • Cell unbalanced voltage protection test
  • Over temperature protection test
  • Charge overcurrent protection test 、time measuring (COCP)
  • Discharge overcurrent protection test 、time measuring (DOCP)
  • Short circuit overcurrent protection test 、time measuring (SCP)
  • Battery Voltage (PackV) Correction、Verification
  • Cell Voltage (CellV) Correction、Verification
  • Temperature Correction 、 Verification
  • On-resistance measurement (DCR)
  • Programmable Multifunction measurement
    (V/R) x 32Ch
  • Programmable I/O ON/OFF x 20Ch
  • Bar Code Reader
  • Communication Parameters comparison
  • Communication Flag comparison
  • Input Communication Data
Automated Testing
Function:
  • Check Bar Code correct or not, then uploading
  • Check Bar Code uploading testing process
  • Battery module locating start test  I/O
  • Battery module end of test shift out  I/O
  • End of test  OK/NG indicated  I/O
  • End of test, uploading the data

ThinkPTMvX   Software    The test system differs from the traditional test functions, can meet the testing requirements of most high-power battery modules. Users don’t need to write their own test software. Through the ThinkPTMvX software, users select the existing test function modules, can write their own testing process and self-definition test specification.
Test Function   According to customer’s testing and production needs of test functions, to meet customer requirements for independent testing. The user still able to use quickly and easily, don’t have to understand the test programming. Test Function provides customized services to meet the needs of customers in different tests.
Parameter Setting   Open parameter settings, to meet a variety of different test specifications requirements. Users can adjust the best test specifications and understand the electrical marginal characteristics.

 

Adjustment Test Process   With the product complexity, test equipment should have the greatest flexibility of the testing process in order to meet the product function testing needs. With a set of Test Function, and the unlimited Parameter Setting self-defining, the final user also needs an adjustable Test Process, so that the user could edit their own production testing processes with fully tailored.

Automated Test   Self-defining I / O provide the user with maximum flexibility of the automated production line layout. Self-defining I / O is an option of the Test Function and one of the Test Process adjustable items. Users can setup their own automated production line without the extra expense.

Electrical Specifications  for TPT-PB20SA3

80V DC Load specifications:

5V5A Battery Cells Module specifications:

200mV/20mA  Shunt Current Signal Simulation specifications:

Electrical Specifications  for TPT-PB20SA3

Over-Current  Protection - Time measuring specifications:

Programmable Multi-function measurement specifications:

Other specifications:

Electrical Specifications  for TPT-PB20SA3

Fixture solutions available(1Ch Standard Equipment):     
THINK POWER professional jig institutions staff who can design for customer protection board
that complete customized fixtures. To provides customer with the most complete solution.
  1. PCBA Samples available : Including the blank panel and the sample have been assembly.
  2. CAD & Gerber File available : It’s used for PCBA fixture test pinpoint.
  3. Check List Test Scripts available : It’s used for  PCBA test wiring planning.
  4. PCBA Test Point :  It’s corresponding  to  PCBA test script.
  5. Communication Protocol :  It’s corresponding  to  PCBA test requirement.
  6. Operation Function : The special requirements of  PCBA fixture operation function.
Warranty:
  • One year warranty but personal behavior is exception
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6F.,No.12,Wuquan 7th Rd., Wugu Dist., New Taipei City 24890, Taiwan.|TEL:+886-2-22902095|FAX:+886-2-22900586
MAIL:sales@think-power.com.tw|http:// www.languagecast.net
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TEL:+886-2-22902095
FAX:+886-2-22900586
MAIL:sales@think-power.com.tw
http:// www.languagecast.net
6F.,No.12,Wuquan 7th Rd., Wugu Dist., New Taipei City 24890, Taiwan.
Design by WebTech Webpage design